Extreme customized chillers: Analysis of customized advantages in industrial production
Release time:
2025-07-17
Customized chillers are the ideal choice for modern industrial production due to their multiple advantages, including precise demand matching, energy saving and consumption reduction, adaptability to complex environments, easy maintenance, longer lifespan, and enhanced image.
In modern industrial production systems, the accuracy and stability of temperature control directly determine product quality and production efficiency. As the core temperature control equipment, the performance of industrial chillers is crucial. With the acceleration of industrial upgrading, standardized equipment can no longer meet the needs of diversified production. Jice (Nanjing) Technology Co., Ltd. Customized chiller units, with their tailor-made characteristics, are gradually becoming a key choice for companies to enhance their competitiveness. The widespread acceptance of customized chiller units stems from the unique value they create for enterprises in multiple dimensions. The core advantages of customized chiller units will be elaborated below.
I. Customized chiller units precisely match production needs, significantly improving efficiency
The core competitiveness of customized chiller units lies in "on-demand design." Enterprises can design customized chiller units to perfectly match the production scenario based on the specific process parameters of the production line—such as the required cooling temperature range, instantaneous cooling load, and medium flow rate. For example, in the manufacture of precision electronic components, customized chiller units can precisely control the compressor frequency and refrigerant circulation speed to stabilize the temperature difference within ±0.3℃, avoiding product defects caused by temperature fluctuations; in large injection molding workshops, customized chiller units can design multi-loop temperature control systems to meet the cooling needs of different molds, achieving precise cooling of multiple equipment simultaneously. This high degree of matching between customized chiller units and production needs completely solves the problem of "overcapacity" or "undercapacity" of standard models, directly boosting overall production efficiency by 15%-20%.
Currently, Jice uses self-developed temperature control technology, and the outlet temperature of the chilled water can reach a maximum accuracy of ±0.002℃ 。
Jice Precision Chiller Unit Parameters are as follows: Product Specifications - Conventional Accuracy
Model
SL-0150
SL-0250
SL-0500
SL-1000
SL-1400
SL-2000
SL-2600
SL-3500
SL-5000
Medium Temperature Range
5℃-35℃, adjustable
Temperature Control
PLC constant temperature control outlet water temperature
Temperature Control Accuracy
±0.1℃
Temperature Sensor
PT100
Refrigeration Capacity
10℃
1.5KW
2.5KW
5KW
10KW
15KW
20KW
26KW
35KW
50KW
Circulating Water Flow Rate
20L/min
25L/min
35L/min
50L/min
75L/min
100L/min
150L/min
200L/min
250L/min
Pressure
2 BAR
2 BAR
2 BAR
2 BAR
2 BAR
2 BAR
2 BAR
2.5 BAR
2.5 BAR
Compressor
Sanyo
Evaporator
Plate heat exchanger
Operation Panel
10-inch color touch screen
Safety Protection
With self-diagnosis function, chiller overload protection, high and low pressure protection, and leakage detection protection
Refrigerant
R22
R410A
Interface Size
DN20
DN20
DN25
DN25
DN32
DN40
DN40
DN50
DN50
Dimensions (mm)
500*800*1500
500*80*1500
600*800*1800
800*800*1950
1200*900*2000
1300*1000*2000
1500*1200*2000
1800*1200*2000
2000*1200*2000
Weight
120Kg
130Kg
150Kg
230kg
300Kg
360kg
420kg
580kg
840kg
Power Supply (50HZ)
AC220V
AC220V
AC220V
AC380V
AC380V
AC380V
AC380V
AC380V
AC380V
Shell Material
Cold-rolled steel spray plastic
Note: The above are common specifications, and non-standard customization can be carried out according to specific specifications. Applications: Mainly used in HVAC, electroplating, metallurgy, electronics, plastics, chemicals, and other industries.
Product Specifications - High Precision (For higher precision equipment coolers)
Model
SL-0150
SL-0250
SL-0500
SL-1000
SL-1400
SL-2000
SL-2600
SL-3500
SL-5000
Medium Temperature Range
5℃-35℃, adjustable
Temperature Control
PLC constant temperature control outlet water temperature
Temperature Control Accuracy
High-precision model, with maximum accuracy up to ±0.002℃
Temperature Sensor
PT100
Refrigeration Capacity
10℃
1.5KW
2.5KW
5KW
10KW
15KW
20KW
26KW
35KW
50KW
Circulating Water Flow Rate
20L/min
25L/min
35L/min
50L/min
75L/min
100L/min
150L/min
200L/min
250L/min
Pressure
2 BAR
2 BAR
2 BAR
2 BAR
2 BAR
2 BAR
2 BAR
2.5 BAR
2.5 BAR
Compressor
Sanyo
Evaporator
Plate heat exchanger
Operation Panel
10-inch color touch screen
Safety Protection
With self-diagnosis function, chiller overload protection, high and low pressure protection, and leakage detection protection
Refrigerant
R-41A
Interface Size
DN20
DN20
DN25
DN25
DN32
DN40
DN40
DN50
DN50
Dimensions (mm)
500*800*1500
500*80*1500
600*800*1800
800*800*1950
1200*900*2000
1300*1000*2000
1500*1200*2000
1800*1200*2000
2000*1200*2000
Weight
120Kg
130Kg
150Kg
230kg
300Kg
360kg
420kg
580kg
840kg
Power Supply (50HZ)
AC220V
AC220V
AC220V
AC380V
AC380V
AC380V
AC380V
AC380V
AC380V
Shell Material
Cold-rolled steel spray plastic
Note: The above are common specifications, and customization can be carried out according to specific specifications. Applications: Precise cooling control for semiconductor manufacturing equipment, laser equipment, optical equipment, X-ray fluorescence spectrometers, X-ray diffraction, and other industrial and testing machines' heat-generating parts.
II. Customized chiller units optimize energy efficiency design to achieve energy saving and consumption reduction
In the design phase, customized chiller units take energy efficiency ratio as a core indicator. Engineers will combine factors such as the company's production time, ambient temperature, and load change patterns to configure the optimal system solution for customized chiller units: increasing the condenser heat dissipation area for customized chiller units in high-temperature environments, designing intelligent start-stop programs for customized chiller units in intermittent production modes, or using variable frequency technology to allow customized chiller units to adjust output power according to real-time load. Practice has shown that scientifically designed customized chiller units can reduce energy consumption by 20%-35% compared to standard models. Calculated based on a production line operating 8000 hours per year, customized chiller units can save tens of thousands of yuan in electricity costs annually. At the same time, the low energy consumption characteristics of customized chiller units also help enterprises achieve green production goals and respond to environmental protection policy requirements.
III. Customized chiller units adapt to complex scenarios and ensure stable operation
Industrial production environments often present various challenges, while customized chillers offer robust environmental adaptability. For high-temperature workshops (such as metallurgical plants), customized chillers can utilize high-temperature resistant compressors and enhanced heat dissipation modules; in high-humidity environments (such as food processing workshops), customized chillers will upgrade sealing structures and add dehumidification components; for scenarios involving corrosive media (such as electroplating), the heat exchangers of customized chillers will use 316 stainless steel. For example, in coastal factories, customized chillers, through anti-salt spray coatings and enclosed designs, can effectively resist sea wind erosion and ensure long-term stable operation. This adaptability of customized chillers to special environments is unmatched by standard models.
IV. Customized chillers adopt a modular design, simplifying maintenance procedures.
Customized chillers generally adopt a modular structural design, with core components such as compressors, condensers, and control systems independently partitioned. This design makes the maintenance of customized chillers simple and efficient: when a module malfunctions, maintenance personnel can quickly locate and replace the backup module, achieving "non-stop maintenance," reducing production downtime to 1/3 of traditional models. In addition, customized chillers can also reserve intelligent monitoring interfaces, using sensors to provide real-time feedback on operating data, helping companies achieve predictive maintenance. This design of customized chillers not only reduces maintenance costs but also reduces production losses due to malfunctions.
V. Customized chillers select superior materials and processes, extending service life.
High-quality customized chillers are more stringent in material selection and manufacturing. The core components of customized chillers (such as compressors and water pumps) mostly use internationally renowned brands, heat exchangers use high-efficiency heat transfer materials, and welding processes meet international high standards. At the same time, the structural design of customized chillers fully considers factors such as load-bearing, vibration, and thermal expansion and contraction, improving overall stability. With proper maintenance, the service life of customized chillers can reach 10-15 years, extending more than 30% compared to standard models, significantly reducing equipment replacement costs for enterprises.
VI. Customized chillers integrate brand elements, enhancing corporate image.
The customization service of chillers is not limited to performance but can also extend to appearance design. Companies can integrate brand logos and main colors into the shell design of customized chillers, making them harmonize with the workshop environment and corporate culture. These customized chillers with brand logos not only improve the aesthetics of the production site but also convey the company's attention to detail to customers and partners, helping to shape a professional and high-end brand image and enhance market competitiveness.
In summary, customized chillers, with their advantages of precise needs matching, energy saving and consumption reduction, adaptability to complex environments, simple maintenance, longer lifespan, and image enhancement, have become the ideal choice for modern industrial production. With the advancement of industrial technology, the design of customized chillers will become more intelligent and personalized, creating more value for enterprises. For specific solutions for customized chillers, please contact Jice (Nanjing) Technology Co., Ltd. at 400-023-8880 for details.
